GRPM5 Sample COA

Graphite powder is very commonly sold alongside iron, copper, and other metal powders because it plays several critical roles in powder metallurgy, metal processing, and industrial applications.

🔧 1) Essential Additive in Powder Metallurgy (Very Important)

Graphite is the primary carbon source used when making steel parts from iron powder.

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Why it’s added to iron powder

Steel = Iron + Carbon

Instead of melting steel, manufacturers mix:

  • Iron powder
  • Small amount of graphite powder
  • Lubricants/binders

Then:

  1. Press into shape
  2. Heat (sinter)
  3. Carbon diffuses into iron → becomes steel

Benefits

  • Produces strong steel parts without melting
  • Precise carbon control
  • Lower cost manufacturing
  • Used for gears, bushings, automotive parts, tools

👉 This is the #1 reason graphite is sold with iron powder


⚙️ 2) Solid Lubricant (Works Even at High Temperatures)

Graphite’s layered crystal structure lets layers slide easily.

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Used to lubricate metal powders during:

  • Pressing in dies
  • Metal forming
  • Machining
  • High-temperature operations
  • Situations where oil cannot be used

Advantages:

  • Works without liquid lubricants
  • Stable at high temperatures
  • Chemically inert
  • Reduces tool wear

🔥 3) Electrical & Thermal Conductivity Additive

Graphite conducts electricity and heat well (though less than copper).

Combined with metal powders to create:

  • Conductive pastes
  • EMI shielding materials
  • Battery components
  • Electrical contacts
  • Heating elements

🧪 4) Reducing Agent & Metallurgical Processing Aid

Graphite (carbon) can remove oxygen from metal oxides at high temperature.

Used in:

  • Sintering atmospheres
  • Metal refining
  • Foundry operations
  • Carbothermic reactions

🧱 5) Improves Machinability of Sintered Parts

Graphite in steel forms structures that:

  • Reduce cutting forces
  • Improve wear resistance
  • Enhance self-lubricating behavior

This is why sintered iron-carbon parts are common in machinery.


⚡ 6) Related Applications with Copper Powders

Graphite is used with copper powders in:

  • Electrical brushes (motors, generators)
  • Conductive composites
  • Sliding electrical contacts
  • Thermal management materials

Example: Carbon-copper brushes in motors.


🏭 7) Shared Customer Base

Companies sell graphite with metal powders because the same industries use them:

  • Powder metallurgy manufacturers
  • Automotive parts makers
  • Electrical component producers
  • Additive manufacturing (some cases)
  • Chemical and materials R&D labs
  • Friction materials industry

🧠 Simple Summary

👉 Graphite is not a metal — but it is a critical partner material for metal powders.

Most important relationship:

⭐ Graphite + Iron powder → Steel via sintering


GRPM5 Graphite Certificate of Analysis

Typical COA

Description

Type:Natural Graphite
Form: Powder
Chemical Class:C
CAS-Number:Graphite: 7782-42-5
Carbon: 7740-44-0
Product Code:GRPM5
Lot Number:CBC071 (from 11039)

Chemical Analysis

Test Results %Min (%)Max (%)
Carbon95.8495.50100
Moisture0.400.000.50
Sulfur0.140.000.20
Surface Area11.629.0015.00

Physical Properties

Apparent Density (Hall)0.4 g/cm³

Sieve Analysis

-325 Mesh99.99%
+325 Mesh0.01%

Microtrac Particle Analysis

MT102.75 μm10% of particles are smaller than 2.75 μm
MT505.68 μm
MT9010.34 μm
MTMV6.27 μmMean diameter in micron
MTSD2.85 μmStandard deviation in micron
MT22M99.68%99.68% of the particles are smaller than 22 μm